New Pallet Rack System Installation

Location: Doral, FL
Date: January 30, 2025
Project Type: Fast‑Turn Pallet Rack Deployment for Immediate Operational Use

Client Background

A warehouse located in Doral, FL required a rapid installation of a brand‑new pallet rack system to support incoming inventory. The facility needed immediate storage capability, dependable structural alignment, and a configuration built to handle daily handling cycles.

Project Overview

The objective of this installation was to deliver a clean, scalable, high‑capacity pallet rack layout capable of supporting efficient inbound inventory flow from the first day of operation. The system needed to be installed quickly without sacrificing organization, maneuverability, or long‑term structural reliability.

Project Challenges

1. The project required accelerated scheduling to support immediate inventory arrival.

2. System configuration had to balance storage density with safe forklift accessibility.

3. Material staging and placement sequencing needed to ensure rapid operational readiness.

4. Installation quality needed to support long‑term daily handling loads with minimal maintenance requirements.

Solution and System Implementation

Bogardus installed a new pallet rack system utilizing:

• Eighteen‑foot by forty‑two inch uprights

• Ninety‑six by four inch beams

• Forty‑two by forty‑six inch wire decks

Installation procedures included upright alignment, anchoring, deck placement, and aisle spacing designed to support forklift travel and high‑frequency loading. The configuration was staged to allow immediate stocking upon project completion.

Results and Outcomes

• The warehouse gained a high‑capacity storage system installed within an accelerated timeline.

• The layout supported immediate inbound inventory handling without delays or staging limitations.

• Structural quality and spacing improved system safety and day‑to‑day functionality.

• The installation produced organized pallet placement zones suitable for routine operations.

Long‑Term Impact

The facility now has a reliable and scalable racking system designed to support inventory growth without future layout modification. The installation delivered operational readiness, improved storage organization, and structural dependability that will support ongoing throughput demands.